The vertical cartoning case packer machine "F50" is assembled on a solid welded steel basement to avoid vibrations or deformations that may affect the reliability and positioning accuracy.

In it were concentrated all the features of ease of use, reliability, accuracy, speed of movement and format change that would allow the use of any line operator.

All the main movement is electronically controlled and each position can be maintained by the operator using the keyboard command that allows optimization of the loop to fit the typical problems of each product produced. Operations like the format change, finishing recordings that make the most of productivity or quality packaging and fast are simplified treaty to be obtained by making use of the machine at maximum productivity.

Changing the dimension of deposit of the pick and place, changing the position of the box or place the treated product in the carton in the most convenient way does not involve loss of time and do not need the intervention of specialized technicians, through with the display you can get what you want simply and securely without the risk of making wrong moves that endanger the safety of the machine.

The collection box from the warehouse is managed electronically, the mechanical movement of the chariot, forming and positioning are achieved using a sliding axial precision guides by towing belt and moving parts are joined to a reducer with zero backlash. The cartoon format is removed and placed on a special format built and delivered by the group output.

The output group is singularly powered, and it comes with side straps that hold the board and accompany him until after the taping group.
The group is also equipped with electronic clutch suitable for the preservation board and the general mechanics of the group.
Recordings are made via the knob that controls the support rail chucks.

The board forming making a cycles of 10 cases per minute, it is with a forced rotation system of opening of the box, it has taken a group of board built in the shape within which the suction cups are placed for the management of the vacuum.

The store of the boxes is powered, progress is achieved by lower straps, managed to pass electronically.

All the team is supported by a mobile support managed by handwheel which allows precise positioning and reliable changeover is simple and easy and requires no special care.

The group is also equipped with photocell minimum load that controls the state of the stock and inform the operator of the need to load cartons, where the loading operation is not done the car will continue to work for a fixed number of cycles, not exceeding the number of boxes contained in the store.
After a number of cycles, the machine will stop to search for them and self positioning in hold state.

The movement of the box is checked since the original placement in the storage, in addition to the minimum load there is a photocell of carton opening control and cardboard photocell presence in the area.

The pick&place group consists of two independent electrically powered motors and gearboxes with zero backlash; there is a third motor option which will be discussed later.

 

MOTORS are as follows:

Motor drive for vertical movement to manage the collection and storage of product

It is applied to the gripper product built to size, is easily manageable by the operator who has the ability to intervene in the management of various parts and positioning of sampling and determining the number of layers to perform.

Motor for horizontal movement of the product

This motor allows you to place the vertical axis with absolute precision in the sampling area and storage area, also is managed electronically maintaining the manageability of the operator.

The horizontal movement is rotatory, it was designed to obtain the optimum trip speed and it shall avoid all those problems for vibration, flexing or impact hammer type typically found in traditional linear movements.

The whole group has pick&place movements mechanical and electronic supported by high precision, it is embedded in the servo pneumatic and vacuum systems for simplified management and rapid change in size of gripper.

Every movement is checked by micro security measures to protect mechanics and to shelter the group itself from possible errors in positioning is performed automatically or manually.

The third motor option allows you to rotate the product with respect to the configuration of arrival.

Although this motor is electronically controlled and maintains the characteristics of the others, it can predetermine the configuration storage within the carton having the possibility to rotate the product in both clockwise and counterclockwise +/- 90°.

All alarms caused during cycle pik and place, both in automatic and manual, are highlighted by the display command and canceled following a procedure for easy access.

The whole pick&place group has a speed of 24 cycles per minute.

The standard infeed of the machine is the classic belt conveyor, that is positioned in line with the storage boxes and placed above the cabinet of driving of pneumatics and vacuum.

The personalization of power is performed from time to time depending on the primary needs of the customer and according to product management.

The coverage area board is strictly related to a group of input hopper that allows the detention of limpets giving greater precision guaranteed inclusion.
There is also connected the group of closing flaps below, these motions are pneumatic but can be controlled by enabling global optimization of the processing board handling and processing.

All pneumatic handling subject to any operator intervention is under electronic control fitted with micro LEDs to avoid mechanical collisions determined by incorrect settings or data movements in manual not syncronised with the needs of the cycle.

The machine is built in compliance with all EU legislation relating to security guards, and are constructed to make visible all the main stages of packaging and handling of the machine and so pleasant to the sight line of the entire machine.

The machine is supplied complete with manuals, parts manuals and diagrams, is affixed to it the CE mark which certifies and guarantees the construction in full compliance with EU legislation.